3D printing at home could be a green and socially responsible choice
Plastic waste in the oceans and in landfills all over
the world has been recognized as a huge problem in urgent need of a
solution. Joshua M. Pearce, Associate Professor for Materials Science
and Engineering at Michigan Technological University, is working on
several methods that could reduce the amount of plastic produced from
petroleum while fostering creativity and distributed manufacturing. His
approach: Using recycled plastic (do-it-yourself-style) for 3D printing
at home and in communities.
Pearce interest stems from his work with the Recyclebot, an
open-source hardware device for converting plastic waste into filament
for open-source 3D printers like the RepRap. At first, he and the Open
Sustainability Technology Research Group at Michigan Tech looked at the
economical savings that 3D printing with recycled plastic from milk jugs
and other recycled containers could bring.

“But we wanted to make sure we were not suggesting a path that was
more environmentally destructive than conventional recycling”, he says.
“As it turns out distributed recycling is better for the wallet and the
environment.” The energy savings amounted to between 3 % and 80 %,
depending on whether the recycling was done locally or in distance
locations that required transportation.
The economical benefits provide an additional incentive. “Everyone
that has been 3D printing for a while knows how fast you go through
filament”, says Pearce. Instead of spending 40-60 USD on a kilogram of
filament, several commercialized recyclebots allow users to make their
own filament for less than a dollar per kilo.
The Plastic Bank has
released the open source designs for a recyclebot that is powerful
enough to be used on a small industrial or on a neighborhood scale. Even
better: The Plastic Bank provides the recyclebots to impoverished
communities all over the world so that they can turn plastic waste into a
valuable commodity they can sell, thus improving their own social
situation.
This will, in the long term, not only help reduce the amount of
plastic that is produced from petroleum, it will also address the
growing problem of plastic pollution on land and in the oceans. “Much
of the world’s ocean plastic starts on land in developing countries. The
Plastic Bank’s waste plastic exchange system will help prevent ocean
bound plastic waste from being dumped into the rivers and waterways by
making it too valuable to throw away”, reads a statement on The Plastic
Bank’s website.
From a technology standpoint, this is viable: “We have tested some ocean
plastic sent to us from the Plastic Bank. It was primarily HDPE and
printed really well”, says Pearce. “If such ocean plastic is accepted in
the market as a substitute for conventional filament — it will look
like the beaches clean themselves as waste pickers scour them clean to
make money.”
While waste picking is a very hard way to make a living, it provides
the economical basis for more than 15 million people in developing
nations worldwide. They often live in the poorest and most disadvantaged
regions of the world and work under horrible conditions. Pearce is very
aware of the problems associated with using recycled plastic from these
communities even if the economic and environmental advantages are
clear. “If the people laboring to collect the waste plastic are treated
as slaves we have not made any real progress”, he says. This is why he
supports and works with the
Ethical Filament Foundation
that develops Fair Trade standards for recycled filament. Pearce has
also been collaborating on several projects with the non-profit
TechforTrade, which is the driving force behind Ethical Filament.

The standard includes provisions such as no child labor, reasonable
working hours, no forced labor, health and safety standards,
anti-discrimination and anti-harassment provisions and the freedom of
association and collective bargaining. “Fair Trade standards in this
context are meant to help ensure the people doing the bulk of the labor
get to share in some of the benefits of improved technology”, says
Pearce. The benefit for 3D printers in the Western world: They get to
use good quality filament made in fair conditions while cleaning up the
environment – all for competitive prices.

One of the first producers of Ethical Filament is
Protoprint,
a social enterprise in India that is producing filament for 3D
printers. Wholesale and individual customers can already place an
interest for Fair Trade Filament on Protoprint’s website. Their work has
not gone unnoticed: Protoprint has been honored with an award at the
MIT Ideas competition. More companies that produce Ethical Filament and
are supported by the Ethical Filament Foundation will follow. And if the
trend continues, it won’t be long before filament from recycled plastic
produced under fair conditions will be available in large quantitis for
the new group of creative people who use 3D printers at home or in
their businesses.